ABOUT DCAFOCUSMANUFACTURING CAPABILITY
- Woman owned small business
- Privately held corporation, Majority stock holder Martha Richardson Minority stock holder Paul Richardson.
- Incorporated in 1982, acquired in 1999
- 14,000 square foot facility in Hampstead NH
- ISO 9000: 1000Â registered
- Services provided include, transformers, circuit cards, assemblies, cables, wire harnesses, and box build assemblies
- Unequaled customer satisfaction
- Prototype/Repair team ready on a 24 hour notice for rapid prototyping of new products and re-work of circuit card assemblies
- Small/Medium production runs turn-key or consignment kits
- Transformers from 1 to 12,000 a year
- Cables/Harnesses from 1 to 1000 per month capability
- Box builds from commercial and government partners
TRANSFORMERS
CIRCUIT CARD ASSEMBLIES
WIRE HARNESS ASSEMBLY
BUILD BOX ASSEMBLIES
- Ferrite cores
- Cut cores
- Toroids
- Laminations
- Custom magnetic windigs
- Open style toroids, series regulator inductors, output filtering chokes
- Ferrite EE core construction
- Ferrite E core construction
- SMT technology, single and double sided
- Mixed technology, single and double sided
- Through-hole technology and through-hole to SMT
- Engineering design, and circuit card layout
- Component selection
- Legacy production using lead based solder
- Design for manufacturability (DFM) and design for testing (DFT)
- Cable harnesses and card sets
- Wire leads and hardware
- Labeling and testing
- Electro-Mechanical assembly
- Electrical control panel and boxes
- Power supply and audio boxes
- Electrical and electronic enclosures
- Switch panels and control consoles
- Electronic sub-racks
- Equipment controllers
- Electric instrumentation
- Complete product assembly
- Purchasing design and distrubution
ENGINEERINGTESTINGMANUFACTURINGQUALITY ASSURANCE
- Printed circuit boards designed for manufacturability to reduce opportunities for defects, and to minimize manufacturing costs.
- Schematic compatibility with many packages
- Development of production optimum penalization
- Packaging design assistance
- Conversion of through hole to SMT
- Reverse engineering of old design
- RoHS conversion and engineering
- Can write test plans and do qualification testing
- EMI testing
- Temperature testing
- HALT
- HASS
- Life testing
- Shock and vibration testing
- ESS testing
- Prototype, low volume to full production
- MRP manufacturing software
- Transformer and coil winding in house
- Stencil printer
- SMT component placement machines
- Convection reflow oven
- Aqueous cleaning system
- ESD protection with humuididy control
- Solders certified to J-STD-001
- Statistical Process Control
- Manufacturing personnel certified to J-STD-001
- Through hole, surface mount, soldering, and rework training in house
- IPC-610 certified trainer and several specialists
- Quality system based on ISO9001-2008
- ITAR registered
- In process inspection along with 100% final electrical and hi-pot testing
- Thorough contract and specification review prior to release to engineering
- Qualified to MIL-STD-810, altitude, humidity, salt fog, dust (fire and sand) explosive atmosphere, immersion, shock, vibration, solar radiation, Halt, Hass, MTBF. Numbers, de-rating to NAVSO P-3641A
- Certifications / Standards include: MIL-STD-810, 461, 51 0-704, 1399 MIL-PRF-27, VDE, TUV
- Environmental screening for production including vibration and temperature cycling
- Calibration of test equipment and measurement equipment per ANSI/NCSLZ-541-1-1994 traceable to N.I.S.T.
